Project examples

Representative
case projects.

Six typical briefs we quote against, with the constraint that shaped each specification. Customer names and exact dimensions are withheld; the engineering approach is what these pages show.

6Project types
4Industries
1 pcPrototype supported
HOW TO READ THESE

Representative, not a client list.

What these are

Configurations assembled from the equipment classes, materials and protection levels we quote most often. They describe how a brief turns into a specification.

What these are not

A published client list. Many of our customers supply end users under their own brand, so identities, drawings and exact dimensions stay confidential.

Your project

Send the equipment details and we will describe the equivalent specification for your case, with pricing and lead time.

PROJECT 01 — UNMANNED SYSTEMS

UAV ground station transport set.

The aircraft, controller, batteries and antenna needed to travel as one unit without the airframe resting on its landing gear.

ConstraintMixed payload

Fragile airframe, dense batteries and a bulky antenna share one case.

ApproachSeparated cavities

CNC-routed foam with a dedicated airframe cradle and a lined battery block.

MaterialPE with EVA facing

Firm base layer for weight, softer facing where the airframe contacts foam.

ResultField ready

Everything lifts out in a fixed order, so setup does not start with a search.

PROJECT 02 — TOURING AND EVENTS

Mobile rack case for a touring setup.

Rack-mounted equipment that has to be wheeled, stacked and loaded by crew who did not pack it.

ConstraintRepeated handling

The case is loaded and unloaded dozens of times per tour.

ApproachReinforced edges

Heavier panel, ball corners and braced caster boards at the load points.

MaterialPlywood and aluminium

Standard industrial panel and profile hardware, specified per approved drawing.

ResultStackable

Matched outer dimensions so several cases stack and strap as one load.

PROJECT 03 — MEDICAL AND LABORATORY

Bench analyser foam insert.

A benchtop analyser shipped inside an existing case, where the customer already owned the outer box.

ConstraintExisting shell

The insert had to fit a case we did not manufacture.

ApproachReverse engineered

Internal dimensions measured from the customer's case and confirmed on a drawing.

MaterialClosed-cell foam

Chosen for cleanability and moisture resistance around laboratory equipment.

ResultDrop-in fit

Accessory slots machined into the same block, so nothing ships loose.

PROJECT 04 — METROLOGY AND TOOLING

Precision instrument kit insert.

Calibrated instruments and their accessories, where the wrong cavity shape means a lost calibration.

ConstraintNo movement

Instruments cannot shift inside their own cavity in transit.

ApproachMillimetre routing

Cavities routed from the manufacturer's dimensions rather than from a photo.

MaterialEVA with flocked facing

Non-abrasive surface where instruments are lifted in and out daily.

ResultShadowed layout

Each item has one place, so a missing tool is visible immediately.

PROJECT 05 — COMPONENT SUPPLY

Flat-pack kit for an overseas assembler.

A case manufacturer abroad who assembles locally and wanted to stop paying to ship empty air.

ConstraintFreight cost

Assembled cases ship mostly volume, which is what the customer paid for.

ApproachShipped flat

Pre-cut panels, profiles, hardware and machined foam packed as one kit.

MaterialCut-to-size components

Panels cut to the customer's dimensions, hardware supplied to match.

ResultLower landed cost

More units per container, with assembly done at the destination.

PROJECT 06 — BROADCAST AND MEDIA

Camera and lens insert for a production house.

Bodies, lenses and support hardware that travel by air between shoots.

ConstraintAir travel

Handled by freight and security staff, not by the crew.

ApproachIndividual cradles

Each lens in its own routed cradle with a finger relief for removal.

MaterialHigh-rebound PU

Absorbs handling shocks while keeping the block light enough to lift.

ResultFast repack

Layout matches the crew's normal working order, so packing is not a puzzle.

YOUR PROJECT

What we need to build your equivalent.

Equipment detail

Model numbers where available, or a photo with a tape measure in frame.

Transport mode

Road, air, sea or hand carry. It changes the priority from impact to moisture.

Case internal size

Where you already own the case and only need the interior.

Quantity and deadline

The date you need it in hand, not the date you would like it shipped.

Any standard

Supplied with the enquiry if the project has to meet one.

NEXT STEPS

Turning one of these into your project.

Pick the closest brief

Tell us which of the six is nearest to your situation and we will work from that specification.

Send the equipment detail

Model numbers, or a photo with a tape measure in frame, is enough to start.

We propose a specification

Panels, foam grade, cavity layout, hardware and access, written out rather than implied.

Prototype where fit is uncertain

A paid sample answers the question faster than a full batch, and reorders run from the same drawing.

Describe your project.

Email 626annie@163.com ↗ Payment & lead time